Challenges

At a large Victorian quarry, high-moisture sticky fines were causing severe build-up inside vibrating feeder floors under surge bins. The material adhered to traditional steel liners, adding weight, reducing vibration efficiency, and creating blockages. This led to inconsistent flow, frequent shutdowns, and higher maintenance demands.

Solution

The quarry installed UHMWPE wear liners supplied by Forech, supplied through our trusted channel partner Reglin.

• Low friction surface: Prevents sticky fines from caking.
• Strong wear resistance: Suitable for low-impact vibrating feeders.
• Lightweight & easy to install: Quicker change-outs, less downtime.

The UHMWPE panels were delivered as full sheets and bolted into place by on-site maintenance teams, directly replacing the steel liners.

Outcome

The quarry immediately observed the following:

• Zero ore build-up, even in slow-feed conditions.
• Improved vibration performance, as feeder weight remained consistent.
• Cleaner discharge and reduced downstream blockages.
• Lower maintenance requirements with fewer shutdowns. Improved safety with minimal manual intervention.

Conclusion

By choosing Forech-supplied UHMWPE liners, supplied via Reglin Rubber(AUS), the quarry eliminated persistent material flow issues and significantly improved operational efficiency. This proven liner solution ensures reliable performance in demanding quarry environments where sticky ores and flow restrictions are common.